Pyroscan-U


  • EXTERNAL PYROMETRIC CAMERA FOR COMBUSTION THERMAL MONITORING

    High accuracy thermal mapping from outside the combustion zone

    Pyroscan-U is specifically designed to perform thermal monitoring and mapping of any object inside an oven, furnace, boiler or reactor while looking at the area of ​​interest through a standard window from outside the combustion chamber.

    This megapixel pyrometric camera captures both visible and infrared HDR (High Dynamic Range) images of the combustion zone. Running on a remote computer in the plant control room, user-friendly and customizable Pyroscan software displays high-resolution images for sharp visualization of combustion stages and provides accurate temperature measurements in real time over 1,2 million points within the field of view. The software also includes anti-dust filtering for the highest performance thermal monitoring and process management experience; real-time statistics on temperature measurements on user-defined free-form fields; It includes advanced functions such as multiple ways to set alarm thresholds, automatic flame front detection, and more.

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    3 Important Points

    • High performance 1,2 Megapixel external pyrometric camera
    • Versatile and accurate thermal mapping for control of waste incineration processes
    • Does not require an external cooling unit; zero maintenance and calibration tool

    Basic camera for thermal monitoring in high temperature processes

    Pyroscan-U draws on over 30 years of expertise in high-end infrared sensors and thermal image analysis software for industrial thermography applications. It was developed to reduce the cost of ownership of thermal monitoring systems with the high temperature process fully observed behind a protective window. The system does not require an external cooling unit, which reduces maintenance costs. The ruggedized, compact camera requires minimal installation time and is connected to the control room via a fiber optic cable or a Gigabit Ethernet connection. Temperature information can be transferred to the facility's Distributed Control System (DCS) via the OPC client or eight 4-20mA outputs. Pyroscan-U is the ideal system for accurate thermal monitoring in incinerators, thanks to proprietary algorithms for real-time flame front monitoring developed through partnership with a global leader in the waste-to-energy industry. In addition, it is also well-suited for many other harsh environments such as furnaces, furnaces, heaters, smelters and boilers, as the camera detects any changes resulting from burner or process setting, raw material and fuel composition changes.

     

     

    Pyroscan-U Features

    • Accurate thermal measurement in the temperature range from 1296 °C to 966 °C with a resolution of 700×1800 pixels
    • Real-time HDR videos (camera dynamic range >120dB)
    • Connection to DCS (Distributed Control System) via industry standard interfaces
    • Dedicated software for real-time thermal monitoring:

    – Embedded image processing anti-dust filter
    – Comprehensive set of color coding tables for optimum image readability
    – Definition of an unlimited number of temperature measurement areas (line, free-form polygon or single point)
    – Real-time statistical analysis on selected areas (min, max, average curves)
    – Automatic flame detection
    – User-defined alarm thresholds (at min., max. or differential temperatures)
    – Historical data management – ​​Video and data recording/playback functions
    Transfer video to .avi files

    Advantages

    • Real-time monitoring of high temperature processes using sharp and contrasty visible and thermal images
    • The hottest flames and calcined materials in the darkest areas are visible in the same images, without underexposed or bloomed areas
    • 7/24 accurate temperature monitoring, flame monitoring and flame front tracking
    • User-friendly and powerful thermal monitoring tool, easily interfaces with facility DCS
    • Supports automatic process control and fault detection
    • Compact and cost-effective solution requiring no maintenance or calibration

     

    Technical specifications:

     
     

    Pyroscan-U

    camera 1,2 Megapixels, 1296 x 966 resolution, visible and pyrometric
    Field of view 62° (horizontal) x 48° (vertical)

    78° (diagonal) or 44° (horizontal) x 33° (vertical)

    55° (diagonal) on request

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